Telelever Front End
I enjoy reading Kevin's TechWatch articles every week in MCN (yes, I'm sad like that) but think they should be expanded to fill a page as the information is too concise.
For example, the article a few weeks ago regarding telelever was particularly of interest as i'd just bought my first BMW (R1200R) (great bike, love it).
Trouble is, the more you analyse what happens with telelever, the more you realise there is a whole lot more to it.
Kevin explained that the front wheel actually moves forward as it rises and lo & behold I've drawn out a simple point to point diagram to see - and it does! But with careful placing of the pivot points and A arm length/angle I reckon you could achieve almost constant wheelbase and rake. Am I right? If so, so what? Also, as well as the wheel moving forward (actually it's more of a vertical movement, very slightly forwards, it's just not backwards in the direction of the approaching bump) what happens as the wheel leaves the bump and the suspension re extends? Then there's the ratio between wheel travel and fork travel. Not the same amount. The fork legs are so long, how are the top bushes lubricated effectively?
And so on...
Either way, keep up the good work Kevin.
Hi pittsy, thanks for that, in fact one of the toughest things about MCN's TechWatch is keeping the articles down to that size, there's always lots more I'd like to expand on. But it's aimed at a fairly broad readership, some who are very interested and now a lot already, and others who have only a general interest, so they need to be short and punchy if possible. What I tend to do therefore is split subjects up and write about different aspects of the same thing - I've covered other aspects of Telelever before, including its suitability for ABS and the additional unsprung weight compared with forks, as well as that harsh ride.
You could make the wheelbase change very little by altering the geometry, but that would affect how much it dives under braking too, and I think this would become excessive if you did that (either that or it would rise up like a Honda Cub when you brake, I haven't looked at the detail of geometry changes). What's important is that the force pushing the wheel horizontally back towards the bike is acting to extend the suspension by an amount that balances the weight transfer attempting to compress it. As the geometry is now this force is slightly less, so you get a little dive, but change the geometry and you change this too. So as always there's a compromise being struck here.
Herb, there's a fascinating article on the problems of the Desmosedici here:
Desmosedici troubles
Pittsy, I've been meaning to reply to this for a few days, but what R1200R have you got?
Mine's a 2011 in light grey, with a recent aftermarket scratches pack after I apparently drove into someone who was behind me in my lane on a roundabout. However, I can confirm they crash well.
I've got a thread up about the bike here.
Interesting read that Kevin.
I think the whole MotoGP fanbase is watching Ducati with interest to see what they do.
I was speaking with an Italian colleague and he said public opinion is with Rossi. Ducati are expected to get Rossi to the front and if they don't their reputation in Italy will take a very long time to recover.
Sorry to hijack the thread.
I can feel the "Telelever" post coming to the end of its thread. Time to fan the flames.
A certain Mr. Holstrom in his excellent book BMW MOTORCYCLES claims that telelever reduces unsprung weight. Personally i'm not convinced he's right. He may have overlooked the mass of the A frame and a portion of the shock absorber. Though, heavy as these items are, their acceleration is less as they're moving much slower compared to the wheel. In particular, the A frame is heaviest right where it's acceleration is almost nil.
To me, the term "unsprung mass" is confusing in itself. I realise what is being referred to, but does it not imply that we are to imagine that the wheel and related components remain attached to the ground, in fact travelling perfectly horizontally? For if a body is "un sprung" surely it's mass is irrelevant (except when it comes to propelling the entire machine forward or stopping it). That means that the rest of the machine (the "sprung" element) is the bit that's bouncing around. Surely then the emphasis would be on reducing weight the other way around! Unless we imagine the "sprung" element remaining horizontal and the wheel fluctuating beneath it. You see what i'm getting at?
I think in reality neither scenario is true. It's a compromise surely. Both the "unsprung" and "sprung" mass bounce around relative to each other depending on the type of bump (or hollow for that matter).
If that's true (it's probably not!) then what matters is the PROPORTION of "unsprung" in comparison to "sprung" mass. And so we shouldn't be hung up about low unsprung mass per se but take into account the total weight of machine and the type of terrain likely to be traversed.
Anyone biting?
(Please keep any formulae simple and definitely no calculus)
I'll have a nibble...
When BMW first introduced Telelever on the R1100RS way back in 1993, with a little pushing they admitted the unsprung mass was - and this is from memory - 1.8kg (4lb) more than the equivalent telescopic front end - conveniently there was a K-series which used the same wheel and brakes, and the 1100RS set-up was 1.8kg more than that. This has been reduced as Telelever has been developed, but two years ago when I was discussing this with some BMW engineers we were still chatting on the assumption that telescopic forks have the smallest unsprung mass.
In fact they refer more accurately to unsprung inertia, which takes into account what you're saying about the A-frame's base moving less rapidly than the point end, but even then they say telescopic forks are superior in this respect. Where performance really matters, even BMW use telescopics, as with the S1000RR.
The proportion of unsprung to sprung mass does matter, a very heavy bike will have a better ride quality than a light one with the same unsprung mass, certainly, as the forces being transmitted up through the suspension will be same yet they'll be working against a greater mass, which in turn will accelerate (vertically) more slowly.
But there is an absolute here too, that unsprung mass should be as low as possible, regardless of the sprung mass. First, it takes more effort to force a heavy wheel up over a bump than a lighter one. That extra effort is transmitted through the tyre, so this is worked harder by increased unsprung mass. When the wheel reaches the top of the bump, with increased mass its inertia is greater, therefore it has a stronger tendency to lift clear of the top of the bump rather than stay in contact with it. In other words, reducing unsprung mass means the wheels and tyres are more capable of following the undulations of the road surface, so grip is improved and the tyre is worked less hard.
Agreed, if the sprung mass of the bike is greater the springs are stronger and the force holding the wheel to the ground is greater is it moves up and down - hence ride quality is better - but you still gain by reducing unsprung mass as it will do all of this better still when the weight is lower.
The mass is very relevant then of the unsprung components because they are constantly being accelerated vertically over bumps in the road, and with force = mass x acceleration. The forces generated by bumps at a given speed are the same, so the acceleration of the wheel (and again I mean vertically) increases, meaning it's able to follow the surface of the road more accurately.
Only one simple formula there...
What he said :-D
RE telelever. As the forks don't need oil for damping, only (I say only!) lubrication. Is there no way of getting rid of it? Glacier DU bushes are ptfe coated and operate dry. Or situating it in the upper (sprung mass) part of the fork leg. Just a thought.
I'd love to see a Moto GP bike hooning around with telelever stuck on the front. You know what? I sincerely think Mr Stoner could ride it! Hey, if he can ride the duke....
RE Un sprung mass.
Thanks for your explanation. Elegantly expressed and only the mearest whiff of a calculation. I think I may be as close to getting my feeble brain around this as it ever has been in 36 years of trying. What I usually do in cases where a more advanced brain than my own would whip out her slide rule as the way to enlightenment, is to adopt the socrates approach. Try to reduce or extend the idea to the enth degree and see if it still stands up to scrutiny.
So...
If the un sprung mass was as light as a feather, would it not need feather light springs to allow it to respond to bumps? (If we imagine the bump firing the wheel toward the bike). If so, then the rest of the bike would bounce around like yer granny's matress and bottom out at every occasion. (bit like an old boxer, chortle)
That can't be right.
So, if we keep normal size springs but still attach our feather light wheel, is it actually the sprung mass which compresses the springs? I can grasp that. All we would need in place then is ultra responsive damping to stop the wheel firing back afterwards.
Is there any hope for me doctor?
Pittsy,
Thanks for doing my head in. May I politely suggest that you chop the R1200R in for one of these
http://www.youtube.com/watch?v=w9AOhPgCNJs&feature=related
I can then burn my balsawood models of telelever and leading link suspension, return assorted wheels and springs to the 'Hot Wheels' box and resume my internal dialogue on far more pressing topics (chiefly Bonsai).
I bid you farewell.
Looks like fun to me.
You say you have balsa wood models of telelever forks.....
Can I have em?
I think dry bushes still have higher friction and very likely wear more quickly than lubricated ones.
That can't be right.
So, if we keep normal size springs but still attach our feather light wheel, is it actually the sprung mass which compresses the springs? I can grasp that. All we would need in place then is ultra responsive damping to stop the wheel firing back afterwards.
You've answered your own query really. A light spring would be all that's needed if bike and wheels were floating in space, ie briefly at Ballaugh Bridge, but the main job of the springs is to support the mass of the bike, and lighter ones would just get squashed flat, which isn't very helpful. The damping meanwhile prevents the mass from bouncing up and down too much after it's been nudged by the suspension, but this does have to be adjusted when you change the unsprung mass (eg reduce it by fitting lighter wheels) as the speed of the nudges changes because the wheel is following the road surface more accurately. Then the whole system behaves differently.
Not for either of us judging by this lot...
I'm sorry. I should know better at my age.
And thankyou
Was in the bike dealers this morning waiting for some tyres fitting. Perusing the showroom I clocked a couple of HP2 sports. Fighting back intense desire to buy one I satified myself with just admiring the sheer quality of them. That's when I noticed the top yoke is pivoted on a ball joint with the fork stanchions clamped, different to my R1200R, which has a rigidly pivoted yoke and ball joints on each leg. I assume they've done this to try and achieve some feedback into the hands?
Also, last week I was looking thro a mates copy of an american BMW mag at an R1200 special, based on a HP2. It ws only while we stopped for a coffee so didn't have much time, but I took it to be a HP2 sport as opposed to the HP2 hyper motard. It looked to have upside down telelever forks, which I took to be standard HP2 sport fitment. However, the 2 bikes in my dealers both had "normal" way up telelever forks on.
Anybody shed any light upon the subject? Either they were home made jobbies or I'd got the wrong machine.
Pittsy, the HP2 Sport engenders the same avaricious thoughts in me.
I agree that the detailing on the bike is superb, but two things put me off. The first is that replacement panels are on the expensive side, with something like the belly pan being several thousand pounds. The second is that the engine needs a full rebuild at the 25,000 mile mark.
I'm still tempted...
I've done a bit of searching and the machine in question is the Wunderlich HP2 sport speedcruiser.
Looking at the photo's I can see that the forks are not "upside down" but just the standard fitment with some top shrouds added (not a bad idea in itself). At a quick glance I mistook these for upside down telelever forks.
Want to loose some unsprung weight from your telelevers? You'll be wanting some upside down telelevers sir.
Why not?
There is debate on the NC700 thread regarding the weight of that machine. It occurred to me that the BMW R1200R is similar in weight, if not lighter. The BMW also has a steel frame. But if you look at the "frame" of the BMW it is more accurately two separate subframes bolted to the engine and gearbox. The subframes are very small diameter tubing, with the front one being extremely minimal. The engine and gearbox are obviously a stressed part of the structure with both the front and rear wheel loads transferred into the engine and gearbox assembly, with the subframes playing very much a secondary role in things.
With regards to the front end of the bike, the use of Telelever forks is a major factor in facilitating this approach to building light subframes around the bike, as the Telelever A frame carries a high proportion of the front wheel loads into the engine assembly. Even the loads fed into the front shock absorber are dealt with in an ingeniously light triangulated, minimalist framework.
My point is that, although Telelever (at least in present form) adds a bit more mass to the unsprung components, it liberates a lot of weight from the framework. At least it does when bolted to a stressed engine assembly.
Is this approach more costly? Does BMW own the rights to Telelever? Would other, non conventional, front end solutions have served a similar purpose?
How have BMW managed to end up with a machine of more than double the horsepower but with slightly less weight? Is it just cost? Obviously the BMW does cost substantially more than the Honda, but it is more than twice the horsepower. The Honda is water cooled but the BMW is air/oil cooled and has a large oil cooler.
I'm not attacking the NC700. In a lot of ways it fascinates me. I'm jut curious on a technical level and don't see the harm in asking these questions.
I think the patent expired before BMW made the Telever.
I think the hossack fork is what BMW call their duo lever.
The Telelever is heavily based on (inspired by?) the Saxon-mottod fork. The Telelever is almost a copy of the Saxon-mottod. But there are differences, mainly the fact that in BMW's design the A frame pivots off the engine and i think is longer.
The hossack fork reminds me very much of the girder fork. Apart from modern damping I'm not sure what other differences there are. Think I might investigate that further.
Kevin has pointed out the two main disadvantages in the Telelever front end, namely unsprung weight and the direction of wheel travel during compression. I don't understand why a solution to the unsprung weight issue hasn't surfaced. Cost?
Hossack vs girder.
Glad I took a look at the hossack site. Lest I get accused of lacking technical savvy, I can see the difference. I'd only ever seen side views of a very sketchy nature before, but the hossack site has clear diagrams on it.
I found this site quite interesting so I bookmarked it for future reference.
Just to add my tuppence worth. I was never completely happy with the feel from my K1200R front end which had one of the two types of BMW 'funny' front suspensions. At corner entry and in the corner it didn't give me confidence although I could hold onto my hard charging mates in the Pyrenees if I was brave enough. I was however very confident about it under very heavy braking on less than ideal surfaces, which I believe is its forte.
Don't want another with that type of front end.
I have never ridden a Duolever bike, but I like the feel of the Telelever on my R1200s.
Turn in is excellent, and if necessary (ie I have messed up) I can hold a line while trail braking towards the apex, the bike continues to hold much the same line when the brakes are released. There is still a slight tendancy to run wide, but no where near as much as on my previous bikes with conventional suspension, and its easily correctable with minimal steering input.
BMW have stuck with funny front ends for a long time. Someone must believe in it, hopefully for more than just marketing reasons.
Having owned a sportsbike I know that it's possible to get excellent feel, stability and the ability to steer hard under heavy braking out of telescopic forks. However I've also experienced modern bikes with telescopic forks which don't work well in that situation. The 09 Z1000 I owned had a great motor, excellent brakes and very decent handling but under heavy braking was very difficult to get to turn in. I'm not heavy on the brakes 99% of the time but we all over cook things occasionally and it is then when we need good brakes but also a bike that steers well whilst under the influence of them.
With regard to my R1200R, like herb's "S" it behaves very well in that scenario, at the front. I've found the rear can chatter if the surface is not good. Telelever gets criticised for lack of feel but I have to say, it's not bothered me at all. Like all bikes to a greater or lesser extent, tyres will change the feel. I've noticed on my bike different road surfaces can be felt through the "frame" very well, also audibly. I've noticed the occasionally harsh feel over some surfaces which Kevin has pointed out. Certainly doesn't affect my enjoyment of the bike though. The bike always feels rock steady. (occasional rear end chatter excepted)
Herb, is your bike the one where the bars "rock" as the suspension actuates?
Re hossack/ duo lever, it looks as though the BMW version is a little different to the hossack version. The BMW version seems to have additiional struts/pivot. I wonder what the feel is like through the bars on a bike equipped with duo lever? They must be remotely attached presumably? Anyone out there tell us?
Herb, is your bike the one where the bars "rock" as the suspension actuates?
If they do I have never noticed. I will have to check that out next time I ride it.
Do your bars rock? I dont see why the 'S' would be any different to the 'R' in that respect.
Early Telelever set ups had the entire top yoke pivoting, with the fork legs rigidly attached to the yoke. Then they switched to fixing the top yoke pivot, similar to "normal" bikes, with the top of each fork leg ball jointed to the underside of the yoke.
Mine is the latter version. Interestingly the HP2 sport seems to have reverted to the earlier idea but I'm not sure why. I've not seen a road test comment on it but it will fundamentally affect the feel through the bars which perhaps is why why they've done it. The bars will rock very slightly as the suspension moves. I've not ridden a beemer with that version so I'm not sure what it feels like. I'm not sure I like the sound of it, but who knows. Don't knock it till you've tried it I guess. I think you'd notice if you had it though.
Can anyone cast any light on the subject?
http://pictures.topspeed.com/IMG/crop/200701/2006-bmw-r-1200-s-12_1600x0w.jpg
The 2012 R1200R is not like either of the above R1200S or HP2 sport.
I've owned a number of telelever (boxers) and duo-lever (K's) bikes. Separating the suspension from the steering, like a rear wheel drive car is a good thing in theory in terms of allowing each item to get on with it's job respectively.
The telelever takes time to learn. It does have feedback, but its far more subtle than conventional USD forks. It takes time to fully appreciate and gel with it's feel and the feedback that it offers. Once fully acclimatised, you can place your trust in it and bully it into race-rep type heavy counter-steering forces as you thrust it hard from one side to the other again.
By contrast, duo-lever feels a heavier piece of engineering, but does seem to offer a little more in terms of conventional feel and feedback.. I think turn in rate, or at least effort is heavier/slower than the telelever, but the overall design looks more robust and feels more conventional for those who fear change/difference.
The thing that I most like about both systems and in particular the tele-lever is a significant reduction in rebound stroke, as felt through the wrists. Having broken both wrist twice and them being tenuously held together with a titanium trellis frame (bologna red natch) in each, I really appreciated how much I didn't have to back off when hitting rippled tarmac and pot-holes on modern Beemers.
In addition, without such significant fork dive, it gave my wrist a far easier time when braking really hard. This doesn't work so well with a sports bike because you need to load up and push the front tyre much harder. But with a relatively skinny Adventure bike tyre it's ample often advantageous.
To put what I have written above into context, the last time I rode a boxer I didn't enjoy it all that much, for the simple reason I'd been off them too long. They're not a CBR, that when you jump on, it feels like you've never been away from it. However, once fully dialed in again. I.e. Living with it, rather than just demo riding it, like a Harley in a different vein - it just kind of gets under your skin and you get attuned and in tune with it's feel, and the same with it's engines character. Then what happens is if you haven't ridden a mainstream bike in a long time, you try one and then can't wait to get back to your boxer again.
That's the hook and that' s why most owners who move on from BMW's and try other things, often end up returning to the marque, no matter which bike range they try with BMW the next time around. And, for instance, BMW sales are up hugely in America and yet surprisingly their top seller isn't the GS, but the conventionally suspended S1000R!
Hi Captain
I agree with what you say about the boxer getting under your skin.
I'm not sure what you meant about the rebound stroke? Is that dive?
Regarding front tyre loads, I've still not got my head around that. How does a telescopic set up significantly increase the front tyre under braking, over and above a Telelever? I can see how the centre of gravity is moved slightly forwards as a telescopic fork compresses, but that would also lower the centre of gravity.
Given an identical slowing rate bike to bike, is not the centre of gravity (of bike and rider) the only factor in loading the front tyre? In other words, we draw a line from the centre of gravity to the contact patch, not the rake of the forks. I'd like to say IMO, but I'm not sure it's a fully formed opinion yet! I feel the ever present sensation of being shot down in flames! Go on, hit me with it!
Cheers
Pittsy. The telelever has two pivot points moving independently to the front wheel so that probably has an impact.......what I can't fathom.
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I agree with you. I would like to see more expanded technical articles in MCN and other magazines. I am a Mechanical Engineer by trade anyway, so I have a natural interest in these kinds of articles, perhaps other people not of an Engineering mindset would not be as interested.
Suspension interactions are something that I really struggle to get fully to grips with, despite my background. The interactions between the various elements are enormously complex.
If it was easy to understand then Ducati would be doing better in MotoGP right now.