Running in discrepancy

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Navy Boy
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Hi All

I take delivery of my new Sprint ST this coming Saturday and in preparation I've been reading the owner's handbook. In it the section covering 'Running in' differs from the guidance given on the tank sticker that Triumph still insist on putting on their bikes.

For example for the first 500 miles the manual states to not exceed 75% max engine speed (9500 Rpm), to avoid aggressive starts and stops and not to ride at one constant engine speed. All good common sense stuff.

The sticker however is far more prescriptive giving you max rev ceilings for the first 100 miles, then up to 300 and finally up to 500 (It goes on limiting you up to 1000 miles). This seems to me to be overly prescriptive and quite difficult to stick to.

What do people reckon? I'm planning on limiting myself to 5k revs for the first 200 miles and then slowly allowing the revs a little higher until the first service at the 500ish mile mark. I am slightly concerned that Triumph's guidance seems to be at odds with itself though.

Thoughts?

pittsy
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Re: Running in discrepancy

I've increasingly heard over the last 10/15 years that "there's no need to run modern engines in as they're so well made now and the tolerances have improved"

That's definitely true and the quality and consistency of surface finish will have improved too.

I'm old school so I find it difficult, nay impossible, to NOT run a new machine in using the old techniques and building up load on the engine gradually over the first thousand miles. I'm especially cautious over the first 300 miles.

I understand the principle of loading the piston to ensure the rings are bedded in well. However I've been fortunate enough to have bought several (14 actually) new bikes over the years (I've owned many more too, but not all new)and have always followed the same procedure. I've never encountered a problem, touch wood. All the bikes have rewarded with zero (or at least undetectable) oil consumption with the exception of my latest one which is a beemer R1200R. However I understand these Boxer engines are renowned for guzzling oil and mine hardly uses any. Trust me, I don't show them any mercy once they're run in!I change the oil + filter every 2000 miles using semi synthetic. (Though the beemer uses fully synthetic and the dealer insists it is better with that type of oil to leave in the engine for the recommended 6000 miles. So I will!)

I bought a new Kwak ZX6 R in 08 and that needed running at 4000 rpm for the first 500 miles. That was about 42 mph! Then I think it was 6000 rpm for another 500 miles. The redline was at 16,500rpm so why would Kawasaki deem it necessary to do that? Once run in it had no trouble screaming it's way around to the redline. Epic!

As a road rider I'll never be swayed away from that principle! Luddite or what!

That's an opinion from one side of the fence. Bet others beg to differ.....

Either way. ENJOY!

Captain Scarlet
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Re: Running in discrepancy

FRASH EET!!!!

Look at Kev's article on this: http://www.ashonbikes.com/content/running - best of it's type that I've ever read on the subject.

GenericName
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Re: Running in discrepancy

This is one of those old chestnuts that nobody seems to agree on. Both camps seem to have some good points, but I tend to err on the side of the manufacturer - so I followed their rev advice while running in my new monster. But the thing is I will never know if doing that really helped, at the expense of riding like an old woman for 600 miles when all I wanted to do was have some fun on my new bike.

It reminds me of God's advice to Bender - "When you do things right, people won't be sure you've done anything at all."

kevash
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Re: Running in discrepancy

Thanks for that Cap'n, and Genericname, I'd say there's little agreement because most people are talking opinion, guesswork and anecdotal, so none of them have definitive answers, but for the feature Captain Scarlet has linked to - Running In - I found proper scientific research on running in, with measurements taken in controlled conditions, study of components at microscopic level and so on, all in a world-leading technical laboratory dedicated to engine and lubrication development. I'll take that over some bloke in a tuning shop any day, and even over what the manufacturers say because when I quizzed them (and I spoke to lots), none had any hard evidence that what they say is actually the best way. They know their engines keep working fine when you follow their advice so they keep giving it. but they've not researched it properly, so they keep saying the same because they'd need evidence to change, which they don't have.

Navy Boy
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Re: Running in discrepancy

Thanks for that chaps. As you say if you ask 10 different people you usually get 11 different answers! Even Triumph can't seem to provide a consistent answer!

I've just had a read of your article Kev and it was most useful. It also confirms what I plan to do. That is us 5k revs (The redline is at 9500 Rpm) as my max for the first 200 miles and ride varied routes.

In other words ride normally apart from not going too bonkers on the old accelaration. Simples!

The bike is cracking by the way. No fancy suspension, radial caliper brakes or super dooper traction control but it just doesn't need it. It'll be a shame when they stop making these.

ginz
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Re: Running in discrepancy

I think it is just common sense. Treat the bike carefully for the first 100 or so miles and then gradually increase the demand with out letting the engine labour.
It is interesting to note that piston engined aircraft are run in at full power, flat out !!
This is to avoid glazing the bores, however they only rev up to 2,800 rpm.
Keep the faith,
Ginz

Captain Scarlet
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Re: Running in discrepancy

Most companies like Honda run brand new production engines on a bench at full throttle for about 24 hours. Non Stop. If it doesn't go pop the design usually gets signed off for general release.

Navy Boy, if you ever get the chance to go to the Triumph factory, then do. Not only is it interesting, but you may even have the privilege of seeing your own freshly built bike taken off the production line and redlined on the dyno. But don't worry about it. They do this to 'every' new bike that comes off the line; I've watched it myself :-D

Generally you can't go too far wrong just 'riding it normally' and it's often what I've done with my own Hinckley 1050's from new. But as a general rule I'd say better to open it's lungs up than make it stutter around labouring the engine unnecessarily.

I once picked up a new BMW boxer and just after it's first virginal mile (wasn't run around the block at PDI coz of rain) I then managed to hold it near redline for a good 10-12 miles of an open and lengthy dual-carriageway. That bike never smoked at start-up after being left on the side-stand (common) and it never used a drop of oil in the 12,000 miles or so that I owned it. Not one drop - again, a common trait with too gently run in boxers. It also started like a good'un, ticked over healthily and sounded better than most friends boxers did too. And it also seemed to make good power, often pulling a lead on a similarly experienced riding friend with the same machine. That was all the convincing I needed that sometimes you have to be cruel to be kind in the right mind. I'm sure there's a song in there somewhere?!?!

pittsy
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Re: Running in discrepancy

Captain

First of all congratulations on the tall rounders term. May I say what a privilege it is to rub shoulders with the famous. :)

Regarding running in, you're probably at least as right as I am on that. It just shows you how strong a force culture is. Presumably the idea of running in carefully (not labouring the motor tho) was defiantly the right thing to do at some point in history. If something approaching your method is the new way of things, how long will it be before Luddites like me are converted or out of the system?

Can you lay claim to the term "FRASH EEET!" as well?

Captain Scarlet
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Re: Running in discrepancy

I'm really only famous for being indestructible! Well, also probably for being a bit self-opinionated, when really I ought to be more humble and promote humility more!

One bike I did run in very carefully was the R1, because I was told that it's bores had a ceramic coating (boron?) of some sort, which concerned me in terms of it's sealing properties. Otherwise I've generally gone for it!

My general view is that when the engine is new we are trying to remove minuscule engineering imperfections and create as tight a seal as possible between any moving surfaces which slide against one another.

I want to do this to remove any originating manufacturing glaze and ensure the most efficient - least friction, best thermal transfer and burning efficiencies - running engine at the end of it. I figure that I cannot do this if I am being half-hearted!

It's a bit like telling a sprinter to practice by jogging about a bit - that's not preparing him for his intended use - come the day of judgment he'll not perform to his full potential!

The only engine I've run in very gently (read: less than manufacturer approved revs) was a ZXR400R. The reason was I was doing a friend a favour and running his bike in for him, as he didn't have the time and we had some decent length rides coming up. I know some 'friends' might take the urine and use it as an opportunity for madness, but I was incredibly reserved with it, wanting it to run sweetly for him.

But the result of that was that the dealer ended up taking the engine apart at the first service to investigate a top-end rattle. They found quite a few problems internally overall. My friend rejected the bike and Kawasaki (to their credit) gave him a brand new replacement.

Lesson learned: Einstein said "Everything should be as simple as possible, but not one bit simpler than that". And had he been around now, I'm sure he would have said 'It's simple - FRASH EEET!' ;-D

pittsy
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Re: Running in discrepancy

Bear in mind that there are plenty of other moving parts as well as the pistons/bores. Admittedly modern machining should in large part solve that, but I believe that a designer's objective is to get the contraption to work with the widest possible tolerance band whilst meeting the design life critera. Anyone can say "I want this bearing to have precisely this clearance" or "I want this gear to mesh precisely like this" in reality there are tolerances. I like to think of introducing the various components to each other in gentle fashion, just for the first couple o hundred miles. Trying to do that and keep reasonable pressure on the piston is quite a balancing act.

More recently I'm starting to think that my above interpretation may now be outdated!

roundincircles
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Re: Running in discrepancy

Re-reading Kevin's article about Castrol and you can believe that synthetic oil just stops metal friction and thus it is near impossible to run a bike in. So frash eet or treet it proper makes no difference!!!Don't buy that myself.

Some years ago Bike Mag measured the wear on an 80,000 mile RI ( i THINK ) AND IT WAS 2 thou wear so synthetic oils work.

So, as the Chinese say, You can't have synthetic oil and wear at the same time.

Therefore the most important issue with running in is the oil you use. There, and remember my Dad's a Policeman.

ginz
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Re: Running in discrepancy

Ah, Captain;

Re glaze. . . The manufactured bores are not glazed. They are like microscopic ploughed fields, a result of the honing process.

Glazing occurs if the running in process is too soft. On the other hand too much aggressive use initially may produce enough heat so that the rings 'pick up'. That is seize locally and draw metal off the bores.

Changing the oil too soon to synthetic or adding molybdenum can cause difficulties too. In this case the oil is has too much lubricity to and does not allow the microscopic mating or wear of part against part, i. e.'run in'.

So, as I said earlier, common sense prevails.

Gently at first.
Build up the revs and the load.
Keep the engine spinning to avoid lugging to protect the main and big end bearings.
Frequent throttle changes as the overrun pulls oil up the bores.
Avoid overheat to prevent 'pick up'.

Keep the faith !