Mileage

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unconventional rebel
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Re: Mileage

I like the idea of the Track, but would be put off by the reputation of Smart engines alone, let alone the other drawbacks like the cost! Our local friendly garage won't touch them now as they fix one engine problem only to have the angry customer back with another unrelated issue.

As for cost, I like Jag's figures, but would like to see factored in how much of that power is used for more than, say 10 minutes, of the ownership period? I suspect those few odd blasts cost a fortune, but then again is it those few blasts that makes the rest of the experience?

Dean, I think you're right about the role play, it is a part of why I ride, but in many areas bikes are really practical. I used to commute into and out of Hull in rush hour. Using a bike saved a good 20 minutes each way, every day. I currently comute one whole mile! One and a half by road. I usually walk, traffic and the hassle with parking make driving no quicker, but my little 250 Nighthawk makes easy work of both and is the fastest easiest way to get to work. (Don't know how many mpg it does as I filled it up two months ago and it's still on the same tank, bet it's a lot though!)

We often use my Guzzi outfit for town centre shopping as you can park for free next to the shops, don't need to wear bike clothing either. It also gets pressed into service for dump-runs and as a general utility vehicle with the trailor on the back. No fancy trim to worry about and fitting a towbar cost nothing compared to fitting one to the car. Average 45mpg makes it cheapish to run.

Bikes can be very practical, horses for courses really.

I'd like to see a 400cc NC type bike. It could happily keep up with traffic, be light and easy to handle, and be capable of a serious milage per gallon. I used to get 60-65mpg out of a CB400N Superdream (a lovely bike) back in the early eighties. With modern technology 100mpg should be realistic?

Captain Scarlet
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Re: Mileage

"I thought navy boy's analogy was good and technically correct, IMO. If power is the rate of doing work surely his first example is right?"
The semantic was, that NB said 'the second person makes twice the POWER of the first', but in actual fact that is not true, as the power (torque) has remained a constant, but the work rate (bhp) has increased, I.e. I think he actually meant to say 'the second person can reproduce the POWER twice as fast', which is a different connotation. Otherwise, he put it very well indeed and I'm glad he liked my simple boxing analogy.

I think diesels have a lot of packaging, noise and emissions issues for practical volume use in mainstream motorcycles. It's a shame as I'm quite a fan of turbo-diesel cars, they're generally very real world relevant.

Maybe RRP vs power-to-weight would be a better performance indicator Jag? Ideally an RRP to economy or co-efficient drag-factor ratio would also be useful too?

I wonder how much difference blueprinting or superfinishing/contouring key engine internals would make?

This is a good thread.

pittsy
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Re: Mileage

UcR said: "I'd like to see a 400cc NC type bike. It could happily keep up with traffic, be light and easy to handle, and be capable of a serious milage per gallon"

That's pretty much half an NC700. A quarter of a Jazz. A nice little thumper. I think you had a twin in mind though! We're looking for an 800cc 4 cylinder car engine to butcher then. Which one?

How about a little boxer twin. Like the little velocette, but not as naff looking.

A Fiat twin air motor? Is that a boxer style motor? Turbo tho.

I like your guzzi outfit stories. I chuckle every time. You just don't see many outfits around these days.

When was 17 my first bike was a CB200. I seem to remember getting an easy 80 mpg from it. If memory serves, nudging 100 mpg if I tried. Back then I was more interested in how smooth I could ride rather than how fast I could go. That's probably why I survived. The speed came in its own good time.

Dean15
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Re: Mileage

I'm facing a choice right now that seems germane to the discussion.

Tomorrow I've got a day's casual work at a stables about 20 miles away. Take the car or the bike?

The car does mpg in the low 40's, gets stuck in traffic, but I can drive it in my work-clothes.

The bike does mpg in the low 50's, nips through traffic, but you have to dress up to ride it. So, I'd have to carry clothes in panniers, then change, and then find somewhere safe for helmet and leathers. They're too expensive to leave lying about.

Seen this way, a bike's not really quicker, and the fuel saving's not that great, is it?

JAG
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Re: Mileage

Hi unconventional rebel,

Quote:

As for cost, I like Jag's figures, but would like to see factored in how much of that power is used for more than, say 10 minutes, of the ownership period? I suspect those few odd blasts cost a fortune, but then again is it those few blasts that makes the rest of the experience?

I suspect you are correct. The vast majority of the time we use only a fraction of the bike's full power potential. I know that's true in my case. My bike has about 100 RWHP at 9500 RPM and full torque at about 7500 RPM. I have never been above 7500 RPM. Most of the time I'm under 5000 RPM. I have never ridden the bike a full throttle.

What I do like is how nicely it pulls in 6th gear from 3500 to 5000 RPM and that I don't have to work the gear box to get good acceleration.

3500 RPM is about 100 Km/h in 6th gear.

I guess I am a big low and mid-range power fan.

Captian Scarlet, what is RRP ?

Regards,

JAG

pittsy
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Re: Mileage

Just been reading through what has been said so far, as quite a few technical bases have been touched! The following appear to contradict each other at first, but thinking it through, I don't believe they do. They are just two different demands. Would appreciate the thoughts of others.

Jag said:    "To get acceptable MPG you generally need high or tall gear ratios or low engine speeds when cruising which would lower the power to weight ratio and performance.

That's why you get better MPG in top gear than when in a lower gear at the same road speed."

Dean15 said:     "I think the bike/car difference we are all missing here is that a big bike runs at small throttle openings nearly all the time. This causes pumping losses in the inlet tract. It also means that the effective compression ratio is much less than the geometric compression ratio."

To satisfy jag's requirement we appear to need to operate at very small throttle openings.

To satisfy dean15's requirement we appear to need to operate at very wide, even full, throttle openings, therefore high rpm and low gears.

How can we satisfy both requirements?

On a related topic. Whilst reading an Internet article on pumping losses, the article suggested variable valve lift instead of using a throttle. But wouldn't this still require the piston to do work to "pull" the air past a small opening? I suppose there would be one less obstacle in the way. Anyone offer any knowledge?

RRP. Recommended retail price! ??

JAG
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Re: Mileage

Nice summary pittsy,

You have a challenge before you.

To be honest, good MPG is not a reason why I ride a bike. I get about 48 imperial MPG on my bike. I am happy with that.

One possible solution may be to have an infinitely variable transmission. The engine, except at idle or in neutral or starting would operate at about the maximum torque RPM almost all of the time.

The throttle (through the computer) would control the transmission’s ratios instead of the engine RPM. The computer would control the throttle opening based on the rider’s power requirements (how fast the throttle is opened) and maximum MPG and road speed.

I wonder how many would miss the sound of the engine's RPM change as they turn the throttle?

JAG

pittsy
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Re: Mileage

"Nice summary pittsy,"

Thanks.

"You have a challenge before you."

WE do. ; )

"To be honest, good MPG is not a reason why I ride a bike"

Me neither. But lots do and if my commuting needs (job) were different I'd definitely want an economical bike as the solution. When my job was different I used a bike to commute. Usually a 125 or 250 max.

"One possible solution may be to have an infinitely variable transmission."

There's only one type I can think of which isn't grossly inefficient, and that's grossly complicated and expensive.

"I wonder how many would miss the sound of the engine's RPM change as they turn the throttle?"

Me for one. I hate the sensation of variable transmissions. But if it helped solve the particular problem then it would be considered. If we could figure out a way to make them efficient then I can see what you mean.

The device would need to be low powered, low revving and variable displacement. Basically something like an old panther with variable stroke. Hee Hee. But a lot lighter! Now that's what I call a contraption.

JAG
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Re: Mileage

Engines don’t suck.

The piston creates a low pressure or partial vacuum during the intake stroke as it moves down the bore. It’s actually atmospheric pressure that PUSHES the air into the engine.

The more the throttle is closed and the higher the engine speed, the greater that vacuum will be.

It does take energy to create that vacuum but I suspect a lot of that energy is given back as the piston starts to go back up the bore during the compression stroke.

At the bottom of the intake stroke (BDC), the pressure inside the cylinder on top of the piston will be less than the pressure under the piston so the pressure under the piston will try to push the piston up.

Of course not all of the energy is recovered due to mainly friction losses from the piston rings and the actual air movement, but I suspect most or a good portion of it is regained.

May be something to consider.

Sounds good anyway.

JAG

Captain Scarlet
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Re: Mileage

"A quarter of a Jazz"
... I like your thinking Pitts! Do you think it'd get close to 100 mpg, or would the overall weight hamper it too much to achieve that?

Dean, you're making me want to hang up the helmet! ;-D

RRP is Recommended Retail Price (out the door price)

"One possible solution may be to have an infinitely variable transmission"
... I wonder what the economy differences are between the manual and DCT shift VFR?

pittsy
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Re: Mileage

Cap'n scarlet said: "I like your thinking Pitts! "

Not often people say that! : ). Cheers.

Capn scarlet said: "Do you think it'd get close to 100 mpg, or would the overall weight hamper it too much to achieve that?"

Surely the weight would go down proportionally with the power rating and top speed potential. Slimmer wheels, lighter frame, smaller brakes, etc etc. So, no, I don't think weight need be a problem. The concept has to be a 100mpg potential machine I would say.

Captain Scarlet
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Re: Mileage

"Surely the weight would go down proportionally with the power rating and top speed potential"
... weight would go down, but so would power. I.e. PTW ration will drop. So although the slightly lighter weight and less cylinders has the potential to be more frugal, the engine will also have to work harder off-setting the benefit. The upshot is I don';t know if mpg would improve or be worse! :-D

pittsy
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Re: Mileage

Captain scarlet said: ". weight would go down, but so would power. I.e. PTW ration will drop"

You're right. And taking into account the rider, it doesn't look good for our puny 20 hp ish machine. Not in terms of acceleration performance anyway! Mpg economy? Dunno if it wold be a 100mpg machine or not. Can't see it suffering from pumping losses. Hee hee. That throttle would be wi i i i i ide open!

JAG
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Re: Mileage

Hi Pittsy,

I would assume you'd want the bike to run on regular gas. Here regular gas is 87 octane. A water cooled 4 valve head would help but the lower octane fuel would limit the compression ratio.

Looks like you are talking about a 250 cc single cyliner engine.

A nice stroke would be 66 mm. This would give you a piston speed at maximum RPM of 3900 ft/min at 9000 RPM.

To get 250 cc displacement the bore of the single cylinder would be 69.5 mm.

The total piston area would be 5.877 square inches.

At 4.25 RWHP per square inch of total piston area at 9000 RPM (3900 ft/min piston speed) you might get up to 25 RWHP.

At 20 crank HP I think you'd be ok under 100 Km/h but there might be power issues at higher highway cruising speeds (110 to 120 Km/hr) in terms of power reserve for acceleration and head winds and hills.

I don't know if this engine would get you your 100 MPG.

Regards,

JAG

pittsy
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Re: Mileage

Hi Jag

I try not to put less than 97ron into my bikes. I think our regular is 92ron.

If we're dissecting a jazz/NC then it'd be a 350cc single. Bore/stroke/cr no idea! Power=pathetic.

pittsy
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Re: Mileage

In fact our regular unleaded is 95 Ron.

JAG
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Re: Mileage

Hi again pittsy,

You are lucky, the highest I can get is 94 octane at about $1.50 per liter CAN.

Regular is about $1.27 per liter but as you know, gas costs change almost on a daily bases up and down.

JAG

pittsy
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Re: Mileage

Jag said: "Engines don’t suck."

I can see what you mean. So, aside from the frictional and inertial losses, the main work the piston is doing, at this point, is working against the higher pressure beneath it. It's as if the piston is trying to push down with effort equivalent to compressing a gas of a pressure equal to the difference. I can see how the partial vacuum will increase with revs, for the same throttle position. I'm struggling to see how the energy will be recovered at bdc though. As I understand it the inlet valve remains open past bdc and gas continues to fill the chamber. So wouldn't pressure in the chamber very quickly build up, overwhelming the nominally atmospheric pressure beneath the piston in only a few degrees of rotation? Robbing energy built up as inertia or from other cylinders firing, if there are any, in having to compress the new gas on the way to tdc?

If I've got this right, the whole thing with a throttle is to do with volumetric efficiency. To deliberately prevent good cylinder filling. The problem surely then, is that the amount of gas needed for the job, at that particular point in time, is mismatched with the cylinder volume. In other words the engine is too big. Any time you're not using full throttle your engine is too big for the job! The answer then is variable capacity, and the only way I can think of to get this is by varying the stroke. Or by cutting cylinders if there are more tan one. The more cylinders involved, the smoother the transition and the more accurate the match of volumetric efficiency for the job.

With variable stroke the problem, apart from extra weight and friction (and cost) is maintaining the correct compression ratio all the while.

Have I got any of that right?

Quite a task you've got there!

Navy Boy
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Re: Mileage

A possible way around this is what was mentioned earlier - That is doing away with a throttle 'Butterfly' mechanism all together. Alfa/Fiat's 'Multijet' engines use such a system where the timing of the inlet valves is altered rather than a flap opening up.

Perhaps this is something Kev could do one of his interesting technical articles on?

The problem for bike manufacturers is almost certainly one of R+D cost as well as the space to house the gubbins required to achieve this.

Make a fascinating project though don't you think?

Dean15
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Re: Mileage

Erm, I don't think so

http://www.fiat.co.uk/Content/Default.aspx?id=3504

Fiat's multijet appears to be Diesel only, and will not have a throttle valve at all.

I've been wondering if a DI petrol engine could be built with a very high geometric comp ratio. In normal running it would shed some of this compression by briefly opening the exhaust valve during the compression stroke, then reseating it. When economical cruise is required, open throttle fully; limited supply of diesel fuel to injectors; full compression ratio. It's a petrol engine that turns into a diesel for cruising.

Some engines like the new Ford 3 cylinder don't have cams; they use electro-hydraulic actuation. That means you can do anything with the valve timing.

Navy Boy
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Re: Mileage

Ah yes... You spotted the deliberate error...

I meant to say 'Multiair' which is a petrol motor that does away with the throttle assembly.

Doh!

pittsy
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Re: Mileage

In doing away with the "throttle" butterfly and using variable valve lift are we not just using the inlet (poppet) valve(s) as a.throttle instead? What's the difference?

I didn't realise that someone had come up with electro hydraulic actuation. I'd always assumed that, although the idea is obvious, it wouldn't be suitable for high ish engine speeds.

If we are looking for a way of altering the geometric compression ratio downwards then perhaps a swashplate/wobble plate engine is not so daft after all.

JAG
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Re: Mileage

Hi Pittsy,

Quote:
If I've got this right, the whole thing with a throttle is to do with volumetric efficiency. To deliberately prevent good cylinder filling.

Yes.

The compression ratio does not change.

The compression pressure does change with the amount of air/fuel mixture in the cylinder bore at about the bottom of the intake stroke when the intake valve closes.

Today's engines are most efficient or have the greatest volumetric efficiency at full throttle at only one engine speed. That's at the RPM where the engine makes the most torque. At any RPM above that the volumetric efficiency is less and at any RPM below that RPM the volumetric efficiency is less.

So there is only one RPM point where the cylinder fills the most on the intake stroke. So even at full throttle the engine only completely fills to its maximum at one single engine speed.

If you have infinetly variable valve timing you could in theory have almost any volumetric efficiency you want at any RPM.

So with this type of engine with infinite valve timing the throttle along with the computer would in effect control the valve timing instead of a throttle blade.

The engine would probably not need a throttle blade.

So suppose say at idle, the intake valve would hardly open at all.

The computer along with the throttle TPS sensor position and various other sensors like RPM and intake vacuum and how fast the throttle is opened or changed, the computer would pick the best strategy to give the desired results and change the valve timing as required.

Regards,

JAG

JAG
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Re: Mileage

Pittsy's swash plate variable displacement engine.

I suspect you are comparing a variable displacement hydraulic piston pump or motor with piston shoes.

These piston shoes are hydrostatically balanced which means a small amount of high pressure oil from the piston is leaked through a small hole to the bottom of the piston shoes between the shoe and swash plate or cam. This film of oil prevents the shoes from contacting the swash plate. That is why the shoes and swash plate are not damaged at high pressures.

This feature was actually designed many years ago by the company I worked for Denison.

This would be hard to do with a gasoline engine.

Besides, all gasoline engines are variable compression pressure engines anyway so in a sense act like a variable displacement engine.

Regards,

JAG

pittsy
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Re: Mileage

Thanks Jag.

Jag said: "If you have infinetly variable valve timing you could in theory have almost any volumetric efficiency you want at any RPM."

So the torque curve would flatline?

As well as the problem of actually inventing an infinitely variable valve timing system, I suspect it would compromise other aspects of the engine. For example valve to piston clearance.

As well as valve timing, also in discussion is variable valve lift. I've read here and elsewhere that this idea, or at least one aspect of it, is to reduce pumping losses by doing away with the butterfly. What I've not yet fully understood is the difference between a partially open butterfly or a partially open poppet valve. Surely both serve to restrict the amount of air going into the chamber, causing pumping losses. I know im missing something. But what?

Thinking of swashplate engines was triggered by two separate comments by dean15. One regarding pumping losses, the answer to which, I thought, may be variable cylinder capacity. The other regarding variable geometric compression ratio.

There were several swashplate/wobbleplate designs for use in aircraft in the early 1900's, none of them successful, but the aim then seems to have been compactness and lower frontal area (at a time when a lot of aero engines were radial style). I don't think any of them were variable. I'm not sure how mechanically efficient the design is, in converting the thrust of the piston into the maximum amount of torque, when compared to a conventional crank.

Navy Boy
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Re: Mileage

Of course one far simpler way around this would be to utilise the engine in a different manner. That is design engines that are at, or very close to, their torque peak at real world speeds when in top gear.

I'm willing to bet that the Honda NC bikes are close to full torque at real world speeds (60-80 Mph) when in top gear. My Alfa diesel makes its maximum torque around 2000Rpm. In 6th gear it is doing around 70 Mph at this engine speed. Not surprisingly it returns its best fuel figres when one sits at 65-70 Mph.

I'm willing to bet that my old Triumph TT600 would have actually returned better fuel figures (In normal cruising anyway) had I lowered the gearing a little.

pittsy
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Re: Mileage

Navy boy said: "design engines that are at, or very close to, their torque peak at real world speeds when in top gear."

Very interesting point. But at what throttle opening? Is full throttle the most efficient? Some of the things discussed above suggest it is. If that is the case then we are looking for the engine which provides just the right amount of torque to propel us at (say) 70 mph, at full throttle, at the rpm which equates to the most efficient! Which engine cc/no of cyl is most likely to be the best?

700 cc twin at 1500 rpm? 80cc single at 8000 rpm? 200cc single at 4000rpm?

I can't explain it scientifically, but my gut feeling tells me full throttle operation is not the answer. in other words is an 80cc single running flat out at 70mph more frugal than a 700cc twin on part throttle?

JAG
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Re: Mileage

Single track urban transporters

I was reading Cycle World’s road tests on the Harley Davidson Softtail Slim and the BMW C650GT “Urban Mobility Vehicle” and it occurred to me how much they have in common. Performance and weights are comparable. Both are designed for the same environment. Their approaches are visually very different.

I find it interesting that BMW calls the C650GT an “Urban Mobility Vehicle”. One gets the impression they almost want to distance the model as far from motorcycles as possible. Much like Honda did in the early days when if a prospective buyer wanted to by a motorcycle from them the sales person would say they would sell you a Honda, not a motorcycle.

I am surprised just how heavy these urban movers are. The Burgman is well over 600 lbs wet. Even the BMW C650GT comes in at about 580 lbs wet.

For Pittsy’s 100 MPG bike to achieve this high level of efficiency, weight becomes a major factor.

For our 250 cc bike to achieve a reasonable performance level a total weight of under 325 lbs. should be the target.

I envision an enduro type of bike with street tires and good lighting with a reasonably sized tank for over a 150 mile range before the reserve comes on.

The engine should have a flat torque curve for maximum flexibility. Maximum torque would be at about 7000 RPM but still able to achieve 90% of that at 4000 RPM.

Suppose the maximum speed was 80 MPH at 9000 RPM in top gear and maximum torque was at 7000 RPM.

In top gear 7000 RPM (maximum torque) would equal 62.2 MPH and 4000 RPM would equal 35.6 MPH.

For the real hot roders there is always the possibility of a nice 450 cc single.

I have always wanted to try a good 450 or 500 cc single cylinder engine in a light package with good brakes and handling.

Regards,

JAG

Captain Scarlet
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Re: Mileage

Good observations Jag. I suppose to be fair to both brands, as least the intended use of the commuter-scooter and the bar-hopper cruiser are quite different.

I sat on the softail-slim (Toseland's recently bought one btw) and I was surprised that it felt really 'small'. As in 'too' small for my lankiness, my legs felt quite cramped. Maybe I need a BMW scooter ;-D

Maybe what we're looking for, mileage wise, is something betwixt a Yamaha SDR200 (the 'whippet') and Honda XBR500, wearing a dustbin fairing, resplendent in RC166 colours, ridden by a CSS trained capuchin monkey?

pittsy
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Re: Mileage

Captain scarlet said: "Maybe what we're looking for, mileage wise, is something betwixt a Yamaha SDR200 (the 'whippet') and Honda XBR500, wearing a dustbin fairing, resplendent in RC166 colours, ......."

Yes. Yes.

Then...

".........ridden by a CSS trained capuchin monkey?"

Doh!

You were going so well.