Belt Drive

191 replies [Last post]
Captain Scarlet
Captain Scarlet's picture
Offline
Joined: 01/12/2009
Re: Belt Drive

"Captain Scarlet, What are you riding these days?"
.... a belt driven Triumph eXplorer Tiger 1200 Launch Edition, in blue.

Oh pooh, I've just checked and somebodies nicked my kevlar belt and replaced it with an over-engineered shaft drive, the bast.....

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

"Oh pooh, I've just checked and somebodies nicked my kevlar belt and replaced it with an over-engineered shaft drive, the bast....."

It was jerry burgess.

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

Funny, people talk about belt final drive as if belts just fail, leaving people on the side of the road, all the time.

I must say that here in the states the vast majority of motorcycles on the road (except the sportbikes) are belt final drive. I have seen very few cases of belt failure. A couple were due to the belts being too tight, and there was a bad run of Goodyear/Falcon belts that made their way to consumers... those were snapping like rubber bands, but it was not a belt drive issue, it was a manufacturing issue.

Then again... the vast majority of bikes on the road are Harleys. Their 103" engine puts between 67 and 70 HP to the rear wheel and torque in the low 80s in ft-lbs... anything would work for that.

I have seen one Victory break a belt. It happened at the drag strip. Come to find out, the belt had never been replaced and the bike had over 50K miles on it. This happened in 2008 and the bike was built in 2001, so the belt was probably 8 years old. Tires expire in 1/2 that time.

I hope we are clearing up the 'short life' and 'ultimate strength' issues.

Ya know, I never worry about my belt. I heap abuse on it regularly, put BIG torque through it (twice the torque of the average sportbike), and rarely look at it unless I'm changing the rear tire. Been doing this since April 2007 and clocked probably 62K miles without issue. I'm pretty much convinced the belt is reliable.

The Buell 1125R belt has been on here for 3500-ish miles, replaced because the OEM belt was too long with the smaller-by-2-teeth countershaft pulley. This belt is 1/8" narrower than OEM. So far, so good. After the initial stretch and re-adjustment, I haven't touched it.

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

Hi half crazy.

I personally have not distrusted belts. Also, I love the fact that there is variety out there (there should be more). What I did think was that belts were limited in their scope regarding power and road speed. I still hold that belief, but nowhere near to the degree I did when this thread started. As well as Kevin's occasional posts, I mainly have you to thank for that and I am thanking you. I have taken on board a great deal of what you've told us and, mixed in with my own perception of things, I think i have a better understanding than I did when the thread started. Result!

Half crazy said: " I heap abuse on it regularly, put BIG torque through it (twice the torque of the average sportbike),"

Explain please! The bit about the sportsbikes.

Captain Scarlet
Captain Scarlet's picture
Offline
Joined: 01/12/2009
Re: Belt Drive

"It was jerry burgess"
... yes, he's got my yellow and blue kevlar belt. I don't know what his plans are for it, but somebody said they said a mechanic painting a yellow '46' on it. I think Rossi is going to use it to whiplash it at Jorge... if he can get close enough to him on track.

"Their 103" engine puts between 67 and 70 HP to the rear wheel and torque in the low 80s in ft-lbs... anything would work for that"
... most of the dyno charts I've seen show those figures for the twin cam 88's. The 96 was a bit more powerful and the charts I've seen for the stock 103 tends to be about 80 hp and up to 90 lb/ft. HD claim 100 lb.ft so 90 at the rear hoop seems credible.

That's still a very high torque figure compared to most big road bikes, but just like any cruiser, it's not going to be repeating that power very quickly, which is easier on the driveline.

If a sportsbike makes half the torque of your Victory, but revs twice as fast and high, which is under the most stress? Probably the sports bike, because it's generating more heat revolving twice as quickly?

It's important for us to remember that power is the repeatability torque. And that if we want more power we have to rev harder and have more cylinders. Twins don't produce more torque than fours for the same capacity if they have the same technical design. Instead, they produce more accessible power (a lower max power is achieved at lower revs), so they often 'feel' more powerfull to everyone not using max revs - such as a typical road user, because they may well be accessing more power than they are used to - which is different to what standalone engines can do at max revs on the dyno.

A sportsbike can lay down it's power fast, in lieu of weight circa half that of a Harley or Victory, so it doesn't need much torque. But it can reproduce it far faster, which is producing additional strain and heat. So it's not always clear cut and belts probably aren't a good solution for race reps (fashion aside)for these reasons and probably more besides.

But I still think for most streetbikes, tourers, customs and non sports bikes in general, it's more than up to the job. I can only think that cost is the only thing that puts manufacturers off from making them EOM? I don't know what a good chain or belt costs these days?

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

I think the power/torque thang can be confusing. Easy to tie your head in knots.

But we're talking final drive here, so it is the rear wheel torque we are most interested in. The higher the rear whel torque, the stronger needs to be the belt (or chain etc). You want more rear wheel torque at a given speed? You'll need more power then.

How you get your hands on that power is up to you. You still need it. The type of "prime mover" will have other implications, yes, but it is the power it can develop which will give us the rear wheel torque we need, at any given speed. You could have a hundred hamsters pedalling furiously in their wheels. As long as you can couple all the wheels together and the hamsters can keep pedalling, that'll do just as well. (please don't try this at home kids).

Am I on the right lines?

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

pittsy wrote:
Explain please! The bit about the sportsbikes.

Take a GSXR 750 as an example. Potent bike, right?

From Sport Rider Magazine:
http://image.sportrider.com/f/10562972+w750+st0/146_0807_04_z+2008_suzuk...

I make more HP and far more than double the torque. My dyno graph:
http://i177.photobucket.com/albums/w225/half_crazy-01/DYNOGRAPHSAELARRY.jpg

That's what I meant.

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

Captain Scarlet wrote:
most of the dyno charts I've seen show those figures for the twin cam 88's. The 96 was a bit more powerful and the charts I've seen for the stock 103 tends to be about 80 hp and up to 90 lb/ft. HD claim 100 lb.ft so 90 at the rear hoop seems credible.

Ummmm.... no.

http://www.motorcycle.com/gallery/gallery.php/d/266486-2/2011-bagger-sho...
http://www.motorcycle.com/gallery/gallery.php/d/266491-2/2011-bagger-sho...

Best rear wheel number I have ever seen was 'Cycle World' and they reported 70 HP. Even with a performance air filter, performance exhaust, fuel controller, and performance cams, it's hard to get 90 HP. Plus, their pressed together crankshaft will probably scissor if you go trying to make power.

Captain Scarlet wrote:
I don't know what a good chain or belt costs these days?

Belt costs between $150 and $200 US Dollars
630 chains are $120 to $180 US Dollars + Sprockets
Chain and sproket kit for GSXR 1000 (520 chain) is around $200 + shipping online.

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

Half crazy said: "I make more HP and far more than double the torque"

Yes, that's an impressive motor. (how many cc's)

We're talking about final drive, so what about max rear wheel torque? That will be very similar surely? Having said that, I think a twin making the same power as a four will trouble the final drive (the whole transmission) more than the four. I think the peak torque spikes will be higher and more pronounced, even though the average torque will be similar. I'm thinking rear wheel here. The sportsbike should reach a higher top speed due to the better streamlining.

Anyone agree with any of that?

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

pittsy wrote:
how many cc's?

1803cc (bored 2mm to 103mm, stoked 6mm to 108mm, undersquare by 5mm), 11.2:1 compression, .484" lift cams, some head massaging, and a balance/blueprint. It's VERY mild for reliability (daily driver) but this same engine makes over 160 HP in a more radical configuration. Overhead cam/4 valve.
http://i177.photobucket.com/albums/w225/half_crazy-01/Closeup.jpg

pittsy wrote:
We're talking about final drive, so what about max rear wheel torque?

Those are both rear wheel dyno numbers. Max rear wheel torque is 134 SAE corrected and 137 STD corrected.

Yes, the sportbike will rev to twice the RPM (very oversquare and water cooled) and achieve a higher wheel RPM (higher speed). Sportbike 4 bangers make about the same torque across the tach (flat curve) and build HP through rpm (HP = TQ X RPM / 5252 (This is why graphs cross at 5252 rpm)). The big twin makes its torque early and drops off. Hell, I make more torque off-idle than a GSXR 1000 will make... well... EVER.

All transmitted by a little 1" Goodyear belt. Wheelspin is not an issue at all, but flipping it over backward is a major concern.

Captain Scarlet
Captain Scarlet's picture
Offline
Joined: 01/12/2009
Re: Belt Drive

"Ummmm.... no"
... you're a very clever guy, but your comments sometimes come across as arrogance, rather than a personal view. Here's a chart showing circa 70hp and 90 lb.ft, they're not hard to find: http://tinyurl.com/czat2ph Different dyno's will often produce different results with the same bike. I've ridden loads of Victory's and Harley's, I like both and I know which models suit me. But America doesn't make the best V-twins anyway IMPO.

"I make more HP and far more than double the torque"
... but you seem to have conveniently forgotten, that you've more than 'doubled' the capacity and then tuned the bollocks off it - go figure! A 106 ci / 1731 cc inline four, of the same technical design, with the same state of tuning, would produce more torque. Kev is a much cleverer (and slimmer) man than I and I'm sure he'd be happy to give the technical jargon as to why, if you disagree with that statement I've put forward.

"Belt costs between $150 and $200 US Dollars"
... that seems very reasonable, I would imagine as cheap as a good quality chain? So a belts service life is actually cost effective it seems.

"I think a twin making the same power as a four will trouble the final drive (the whole transmission) more than the four. I think the peak torque spikes will be higher and more pronounced, even though the average torque will be similar"
... I think it might be convoluted? On face value the punches are going to be stronger, because even if we have a twin and a four producing the same torque, because the twin revs lower and it's torque is therefore more accessible to most riders it will be accessed more often, so there's a theoretical double-whammy of stronger punches and them happening more often between the turns in the road. But equally, they do say that twins are kind to tyres because the pulsing allows time for the tyre to recover and re-grip better when it's starting to wear. Well I guess we can't have it both ways can we? The pulsing either gives the driveline (belt and tyre at least) an easier time because of the pulses, or this advantage is outweighed because the pulses tend to be heavier and accessed more often? I'm not sure, maybe Jag or Half Crazy could better comment? I do know that my chain drive Diavel put out a lot of power and decent torque and that didn't need it's chain adjusting in the first 2,500 miles - so maybe twins are kinder to their drivelines?

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

Half crazy said: "Those are both rear wheel dyno numbers. Max rear wheel torque is 134 SAE corrected and 137 STD corrected."

Aren't they engine torque figures? Obtained by measuring rear wheel hp. But still engine torque figures nonetheless?

Captain Scarlet
Captain Scarlet's picture
Offline
Joined: 01/12/2009
Re: Belt Drive

It's my belief that you cannot measure power at the crank any more than you can measure horsepower. Both are extrapolated 'calculations' of torque and how frequently you can reproduce those torque punches.

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

Pittsy said: "Aren't they engine torque figures? Obtained by measuring rear wheel hp. But still engine torque figures nonetheless?"

In fact, is the torque figure computed for the engine abstract? It' seems to try to express the " effective" engine torque, taking account of losses which have not yet occurred. Am I misunderstanding this?

We still don't seem to be seeing any rear wheel torque figures. Which is what we need to compare the two machines.

In my mind we already have compared them. They are all but equal, except the little bike does it with a lot less cc's.

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

Captain scarlet said: "It's my belief that you cannot measure power at the crank any more than you can measure horsepower."

I think you could if you really wanted to. It's just not practical.

You can't quote engine torque figures as if they occur at the rear wheel. They don't. Half crazy is saying his belt is transmitting more than twice the torque of the gixxer 750. I don't think it is.

JAG
Offline
Joined: 13/03/2011
Re: Belt Drive

Never argue with success,

I think Captain Scarlet summed it up nicely by suggesting that one tends to favour with what they have been successful with, be it chain or belt or shaft drive.

We can try to come up with some numbers but in the end if it works for them and they are happy with the results, who can argue with that.

I have seen some of the postings from Dean15. His comments are very good. Maybe he can enlighten us with his thoughts on the subject.

Properly engineered and installed and maintained final drive systems can give good service.

I like shaft drives but as CS rightly indicated they are heavier, probably more expensive to build and can affect handling. The day to day maintenance is less but if you do have to repair it, it could be expensive. Changing the final drive gear ratio is probably not an option.

Regards,

JAG

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

Captain Scarlet wrote:
you're a very clever guy, but your comments sometimes come across as arrogance, rather than a personal view. Here's a chart showing circa 70hp and 90 lb.ft, they're not hard to find: http://tinyurl.com/czat2ph

Let me put this just as arrogantly as you choose to take it. Neither of those graphs is a bone stock bike. That's an aftermarket company that makes performance goodies. The graph I showed you was three bikes, all bone stock, all on the same dyno, and all on the same day, so are you going to say it was a dyno variance that made the HD the least powerful bike? The HD makes .6 HP/CI and the Victory and Yamaha make closer to .8 HP/CI. It is what it is. This is not my personal view, it is strictly the fact of the matter. If you would like more supporting evidence I would be more than happy to provide it.

Captain Scarlet wrote:
but you seem to have conveniently forgotten, that you've more than 'doubled' the capacity and then tuned the bollocks off it - go figure! A 106 ci / 1731 cc inline four, of the same technical design, with the same state of tuning, would produce more torque. Kev is a much cleverer (and slimmer) man than I and I'm sure he'd be happy to give the technical jargon as to why, if you disagree with that statement I've put forward.

Being this discussion is about belt final drives, I used the comparison to make a point... a point related to the belt final drive's ability to survive under a seriously high torque load. Others have been marginalizing this, saying it is somehow getting a softer power application. I was just making the point AGAIN since no one seems to have been listening the last several times I made it (as if the Boss Hoss and Sabertooth belt driven bikes weren't enough to adequately demonstrate my claims).

Seven hundred fifty horsepower!
"Yes, but it's a SOFT 750 horsepower"

Additionally, I never said that a big twin was in any way superior (I really love triples, by the way) to a multi, nor that it makes more power per litre. The statements I made were intended to be taken in the context of a discussion about final drive systems only. This is not a who has the larger manhood competition, after all.

Captain Scarlet wrote:
maybe twins are kinder to their drivelines?

The more cylinders you have, the more smoothly the power is applied to the driveline. If you want, I can ask Kevin to to give the technical jargon as to why, if you disagree with that statement I've put forward. (just funnin' with ya).

Maybe I'm just not fitting in here at the good ol' boy's country club. Maybe it's the language barrier. Who knows?

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

pittsy wrote:
Aren't they engine torque figures? Obtained by measuring rear wheel hp. But still engine torque figures nonetheless?

No, they are rear wheel torque measurements taken on a chassis dyno. The HP is calculated from the torque (I posted the formula already).

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

pittsy wrote:
Am I misunderstanding this?

yes

pittsy wrote:
They don't. Half crazy is saying his belt is transmitting more than twice the torque of the gixxer 750. I don't think it is.

Both are true/measured rear wheel torque figures.

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

OK, last one for Pittsy
Look at it this way: Let's say the GSXR 750 torque number was true rear wheel torque (53.9 X 2 = 107.8).
And even IF my dyno was at the crank (134.48).
If you allowed for 15% driveline losses (134.48 X .85 = 114.31)

So... Even giving your thinking the benefit of the doubt, I'd STILL be at more than twice the GSXR 750's torque output.
Using the actual numbers it's times two plus twenty seven.

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

Half crazy said: "No, they are rear wheel torque measurements taken on a chassis dyno"

Hi half crazy. I realise that the figures were obtained on a dyno, taking measurements at the rear wheel. I still think the torque figure is not what is actually being transmitted AT the rear wheel. The reasons I think this are: the revs are way too high. The graphs cross at the appropriate point, substantiating the fact that the torque figure we are looking at is calculated at the speed we are looking at.

The crankshaft torque of the two bikes in your example is way different, but as you say, we are talking about final drives so we need to know the rear wheel torque. Nobody has yet given us that, as far as I can see.

I'm sorry if I'm still misunderstanding it! I said it was a confusing subject.

shuggiemac
shuggiemac's picture
Offline
Joined: 23/11/2008
Re: Belt Drive

half_crazy wrote:

Maybe I'm just not fitting in here at the good ol' boy's country club. Maybe it's the language barrier. Who knows?

No no no, that is not the case at all. I, for one, am enjoying your posts, the way your are expressing your opinion and backing up what you are stating. Technically I am not all that interested as I tend to concur with the other expressed opinion that people will favour what they have had success with. I am in a minority here, so it feels, as I actually like chains but each to his own and all the better the place is for it. I am well impressed by what you are doing with your bike and personally I could not give a monkeys it was being driven by a belt or warp drive conduit - 750hp = big kahunas and much kudos. Makes my Diavel seem a bit mopedish, on a certain level.

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

pittsy wrote:
I realise that the figures were obtained on a dyno, taking measurements at the rear wheel. I still think the torque figure is not what is actually being transmitted AT the rear wheel.

You make me want to stab myself in the eye with a sharp #2 pencil.

The rear wheel was turning a drum connected to a Dynojet Dynomometer... the motorcycle was in the closest gear to 1:1 ratio (5th). The measurement was how much torque is being applied to the drum.

Victory lists claimed power figures (as do most manufacturers) at the crankshaft. The 106" (1731cc) Freedom engine is rated at 92 HP and 113 TQ. In reality, on a Dynojet chassis dyno like my graph came from it would make 81/97 on average. The reason I say this is to show that this type of dyno is measuring true rear wheel torque and not calculating it at the crankshaft.

http://www.bristoldyno.com/info/whatis.htm

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

shuggiemac wrote:
I, for one, am enjoying your posts, the way your are expressing your opinion and backing up what you are stating.

Thank you.

shuggiemac wrote:
I tend to concur with the other expressed opinion that people will favour what they have had success with.

Having had success with all three final drive methods, I am not advocating any particular one. Each has its advantages and disadvantages. I simply wanted to clear up some misconceptions about belts.

shuggiemac wrote:
I am well impressed by what you are doing with your bike and personally I could not give a monkeys it was being driven by a belt or warp drive conduit - 750hp = big kahunas and much kudos. Makes my Diavel seem a bit mopedish, on a certain level.

I wanted to edit that post for clarity, but the software won't let me. I'm not making anywhere near that.

I would like to own a Diavel. Very nice and right up my alley as they say.

shuggiemac
shuggiemac's picture
Offline
Joined: 23/11/2008
Re: Belt Drive

half_crazy wrote:

I wanted to edit that post for clarity, but the software won't let me. I'm not making anywhere near that.

I would like to own a Diavel. Very nice and right up my alley as they say.

No worries - you are still drag racing something that most people would no more take to the drag strip than they would fly to the moon.

The Diavel is brilliant on all fronts - apart from the fact I haven't fitted a Scottoiler to it yet, having not figured out a mounting location for the dispenser.

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

You read reviews all the time that call a motorcycle 'torquey' or tout it as having strong roll-on acceleration in top gear. The bikes being discussed are usually in the 70-80 ft-lbs of torque range at the rear wheel.

Think about this:
102 ft/lbs at 2500 rpm
119 ft-lbs at 3000 rpm
132 ft-lbs at 3500 rpm

So over a range of 1000 rpm torque increases by 30 ft-lbs. Is there a planet where that would be condidered "soft"? If the tach is at or above 2500, in any gear, acceleration is brutal, I assure you.

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

Half crazy said: "You make me want to stab myself in the eye with a sharp #2 pencil."

Don't let me stop you. In fact, here, have mine.

I'm still confused. The Suzuki you chose to make the comparison with, would that have a 1:1 ratio in top as well? It just seems incredible to me that the rear wheel would rotate at that speed (13000 rpm) without bursting. Even 6000 rpm is going some. Amazing.

Also, I guessed the Suzuki would have a higher top speed, but twice as high? And all on half as much torque. Ok, the tyre rolling radius will be different, but enough to make the roiling circumference twice as long?

Half crazy, as captain scarlet said. You're a very clever guy, even if your manners are appalling. You have to make allowances for the rest of us though. We may not be as clever. That's why we're asking questions.

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

pittsy wrote:
I'm still confused. The Suzuki you chose to make the comparison with, would that have a 1:1 ratio in top as well? It just seems incredible to me that the rear wheel would rotate at that speed (13000 rpm) without bursting. Even 6000 rpm is going some. Amazing.

I think I see the problem... That scale is ENGINE rpm, not wheel rpm.

The dyno connects to a plug wire and measures the rpm of the engine. You can change the scale at the bottom to MPH if you desire, but for tuning purposes (sniffing the exhaust and dialing in the air/fuel ratio) the rpm scale is much more useful. At the bottom of my graph is the A/F ratio graph. That is for ONE cylinder, as each cylinder is mapped individually.

http://i177.photobucket.com/albums/w225/half_crazy-01/100.jpg

Map is built in 250 rpm increments at various throttle openings (in %).

Screen-shot of a fuel table (not mine):
http://www.drdyno.com/images/AIM_06-09_03.jpg

half_crazy
half_crazy's picture
Offline
Joined: 21/07/2012
Re: Belt Drive

shuggiemac wrote:

you are still drag racing something that most people would no more take to the drag strip than they would fly to the moon.

I get to the drag strip once a year. The bike is run unchanged from how I ride it every day. Not a race bike in any sense. I just like to know what it will do and it's FUN! Taking home the #1 Qualifier plaque and a trophy is nice too. My grandson displays them in his room.

shuggiemac wrote:
The Diavel is brilliant on all fronts

That's what I hear. I traveled to the International Motorcycle Show just to see that bike and have a sit on it. I definitely want one.

pittsy
pittsy's picture
Offline
Joined: 06/08/2011
Re: Belt Drive

Half crazy said: "I think I see the problem... That scale is ENGINE rpm, not wheel rpm."

I guessed it must be. But was it measured on a dyno? What do we think the rear wheel torque might be? If it was measured on a dyno, what torque is it referring to?

Looking at the graph for your motor it clearly says "engine rpm" at the bottom. Also what surprises me is that, for rear wheel torque figures, I would have thought they would have presented a series of curves, one for each gear. The highest rear wheel torque figure would be with the gear which multiplies the engine torque the most. Usually that's first gear.

To clarify, you are saying that your wheel spins at 6000 rpm? That's what the printout has on it and you say the printout is for the rear wheel.

Cheers.